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The entire process chain with the example of "Samba" 

1. Procurement of raw materials

 
  • Hazelnuts from Turkey, Rapadura whole cane sugar from Brazil, Cristallino sugar from Paraguay, palm fat from Ghana, cocoa from Bolivia and the Dominican Republic, milk powder from the Allgäu, vanilla from the Comoros
  • Packaging materials: jars, lids, labels, cardboard boxes

2. Processing raw materials to semi-finished products

 
  • Cracking of hazelnuts in our own organic cracking plant in Turkey, classification according to size (important for uniform quality and taste during roasting) 
  • Processing of cocoa beans to cocoa powder and cocoa butter
  • Deodorization of palm fat
  • Processing of vanilla beans to vanilla powder
Bei der Entwicklung neuer Produkte kombinieren wir naturbelassene Rohstoffe für ein ausgezeichnetes Geschmackserlebnis – ohne Zusätze oder Verstärker.  - Stephen-Sven Hubbes, Leiter der Rapunzel Produktentwicklung
Bei der Entwicklung neuer Produkte kombinieren wir naturbelassene Rohstoffe für ein ausgezeichnetes Geschmackserlebnis – ohne Zusätze oder Verstärker. - Stephen-Sven Hubbes, Leiter der Rapunzel Produktentwicklung

3. Raw material inspection

 
  • Incoming goods inspection for physical parameters (water content, purity, other parameters) 
  • Characteristics such as particle size for sugar, taste (all products) 
  • Analyses of chemical residues and heavy metals, microbiological analyses 
  • Inspection of packaging materials

4. Production planning

 
  • Scheduling of a certain product for a specific processing plant according to an appropriate order
  • Availability check of all raw materials and the packaging materials
  • Scheduling of production staff

5. Production

 
  • Roasting hazelnuts in our own roasting plant
  • Mixing all ingredients
  • Grinding the ingredients
  • Filling, capping with lids and labelling


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